Advantages of Machining Robots

Machining Robot

Zhengzhou Xinghui Robotics Co., Ltd., after years of technological accumulation and R&D improvement, has designed and produced high-tech intelligent robot machining centers. This is the first such equipment in China, representing a revolution in mechanical processing equipment! It has made a significant contribution to promoting the upgrading of China's manufacturing industry, improving processing precision and work efficiency, and greatly enhancing the market position and global competitiveness of China's precision mechanical processing equipment!

The intelligent robot machining center can perform a variety of functions, including grinding, polishing, boring, milling, drilling, tapping, 3D printing, and 3D carving. It replaces traditional vertical and horizontal machining centers and grinding workstations, offering a wide processing range and capabilities beyond those of general CNC machine tools.

Development Prospects

According to statistics from the International Federation of Robotics, China's industrial robot density reached 97 units per 10,000 people in 2017, exceeding the global average. Preliminary statistics show that the size of China's industrial robot market reached US$5.73 billion in 2019. By 2020, the domestic market size further expanded, and is expected to exceed US$6 billion. China's robot density is expected to exceed 130 units per 10,000 people in 2021, reaching the average level of developed countries.

Intelligent industrial equipment has become the foundation for the upgrading and transformation of global manufacturing. Machining robots combine advanced manufacturing technology and automated equipment. The integrated application of industrial robots and CNC machine tools allows intelligent manufacturing and digital workshops and smart factories to move from concept to reality. As the connection between the Internet of Things (IoT) and intelligent manufacturing deepens, the development of intelligent robot machining center technology allows companies to improve production efficiency and enhance competitiveness while maintaining on-site production.

Domestic Market Analysis

With the development of information technology and artificial intelligence technology, industrial robots are gradually expanding into general industrial fields, with 3C electronics automation applications being relatively mature. In the fields of metal processing, chemicals, food manufacturing, root food, pharmaceuticals, and ceramics, the density of industrial robot use is gradually increasing.

1. General industry will become a blue ocean market for the development of industrial robots, giving rise to new formats and models.

2. Industrial robots are becoming lighter and more flexible, and the degree of human-robot collaboration is constantly deepening.

3. The rise of industrial three platforms, intelligent factories have a significant effect on improving production efficiency.

4. Artificial intelligence and the industrial robot industry are merging, and the trend of robot intelligence is obvious.

5. The domestication process is accelerating, and the application fields are expanding to more subdivided industries.

Advantages of Machining Robots

Intelligent robot machining centers have high precision and stability. They can perform machining of large workpieces that CNC machine tools cannot handle, and can also process special materials or materials that are easily affected by the environment, completing more complex processing paths. For workpieces with high precision, multiple processing steps, and complex shapes, it can meet the production needs of different types of products, quickly adjust product structures, and expand production capacity, while greatly reducing the labor intensity of industrial workers. It has broad application prospects. In conjunction with AGV transport vehicles and loading and unloading robots, it can also achieve automated material handling and machine tool loading and unloading.

• Maximized and Modularized Processing Space

It has an operating space of 7-8 cubic meters, making processing more flexible. It can process complex surfaces and can increase the spatial range through robot external axes (rotary tables or tracks). The modular design has a small footprint and can be used for processing in confined spaces, making it more convenient to use.

• Flexibility and Multi-Purpose

Rapid automatic tool changing during workpiece processing reduces auxiliary processing time. Depending on the tool being changed, it can perform grinding, polishing, drilling, milling, boring, and tapping operations. CNC machine tools typically have 3 to 5 degrees of freedom, which has certain limitations. The robot machining center, combined with a rotary swing table, adds degrees of freedom and can also achieve additive functions, offering great flexibility and versatility.

• High Cost-Effectiveness and High Precision

A precision five-axis CNC machine tool is very expensive. An intelligent robot machining center generally costs half the price of a CNC machine tool. When using an intelligent robot machining center to process workpieces, the workpieces have very high positioning accuracy on the worktable, ensuring consistency in each loading, and enabling 24-hour uninterrupted automated production.